check engine MITSUBISHI 3000GT 1993 2.G Service Manual

Downloaded from www.Manualslib.com manuals search engine 16-28ENGINE ELECTRICAL - Starting System
Stop ringZ6EL0097
Z6ELOO96+B,SNAP
RING / STOP RING REMOVAL
(1) Press the stop ring, by using an appropriate socket,wrench, to the snap ring side.
(2)After removing the snap ring (by using snap-ring pliers),
remove the stop ring and the overrunning clutch.STARTER MOTOR PARTS CLEANING
1.Do not immerse parts in cleaning solvent. Immersing the
yoke and field coil assembly and/or armature will damage
insulation. Wipe these parts with a cloth only.
2.Do not immerse drive unit in cleaning solvent. Overrunning
clutch is pre-lubricated at the factory and solvent will wash
lubrication from clutch.3. The drive unit may be cleaned with a brush moistened
with cleaning solvent and wiped dry with a cloth.
REASSEMBLY SERVICE POINT
,A+TOP RING / SNAP RING INSTALLATION
Using a suitable pulling tool, pull overrunning clutch stop
ring over snap ring.INSPECTION
COMMUTATOR INSPECTION
(1) Place the armature on a pair of V-blocks, and check thedeflection by using a dial gauge.
Standard value: 0.05 mm (JO20 in.)
Limit: 0.1 mm
(.004 in.)
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ZiELllS
UndercutI
(2) Check the outer diameter of the commutator.
Standard value: 29.4 mm (1.158 in.)
Limit: 28.4 mm (1.118 in.)(3) Check the depth of the undercut between segments.
Standard value: 0.5 mm (.020 in.)
BRUSH HOLDER
Check for continuity between brush holder plate and brush
holder.
The normal condition is non-continuity.
OVERRUNNING CLUTCH
1.While holding clutch housing, rotate the pinion. Drive pinionshould rotate smoothly in one direction, but should not
rotate in opposite direction. If clutch does not function
properly, replace overrunning clutch assembly.
2.Inspect pinion for wear or burrs. If pinion is worn or burred,
replace overrunning clutch assembly. If pinion is damaged,also inspect ring gear for wear or burrs.
FRONT AND REAR BRACKET BUSHING
Inspect bushing for wear or burrs. If bushing is worn or burred,
replace front bracket assembly or rear bracket assembly.
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Downloaded from www.Manualslib.com manuals search engine 16-30ENGINE ELECTRICAL - Starting System
Eq
C-- Wear limit line
-
New brush
Soldered
(Make sure that
there is no
excess solder on
brush surface)
Surface
Amarked
Zl EL049
GrowlerBRUSHES AND SPRINGS REPLACEMENT
1.Brushes that are worn beyond wear limit line, or oil-soaked,
should be replaced.do
2.When replacing field coil brushes, crush worn brush with
pliers, being careful not to damage pigtail.
3.
4.Sand pigtail end with sandpaper to ensure good soldering.
Insert pigtail into hole provided in new brush and solder
it.Make sure that pigtail and excess solder do not come
out onto brush surface.
5.When replacing ground brush, slide the brush from brush
holder by prying retaining spring back.ARMATURE TEST
ARMATURE SHORT-CIRCUIT TEST
1. Place armature in a growler.
2.Hold a thin steel blade parallel and just above while rotating
armature slowly in growler. A shorted armature will causeblade to vibrate and be attracted to the core. Replace
shorted armature.
ARMATURE GROUNDING TESTCheck the insulation between the armature coil cores and
the commutator segments. They are normal if there is no
continuity.
ARMATURE COIL OPEN-CIRCUIT CHECK
Check for continuity between segments. The condition is nor-
mal if there is continuity.
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- Ignition System
IGNITION SYSTEM
16-31
SPECIFICATIONSGENERAL SPECIFICATIONS
CRANK ANGLE SENSOR cup to 1992 model>
Items
Specifications
TypeContact pointless type
Identification No.
Tl T49371
Part No.MD1 53464
Advance mechanism
Firing orderControlled by engine control unitl-2-3-4-5-6
IGNITION COILrItems
Type
Identification No.SpecificationsMold 3-coil
F-536
L
IPart No.j MD152648I
SPARK PLUG
Items
NGK-Specifications
PFRGJ-11
NIPPON DENS0PK20PRPllSERVICE SPECIFICATIONS
Items
Ignition coilStandard valueLimit
Primary coil resistance at
20°C0.67-0.81(68°F)
RSecondary coil resistance at
11.3-15.3
20°C (68°F) kc2
Spark plug gap mm (in.)1.0-l .l (0.39-0.43)Spark plug cable
kQ
1.3 (.051)
Max. 22SPECIAL
TOOLS
Tool number and nameSupersessionApplication
i
MD998464
Harness connector
(4 pin, square)Check of ignition primaryvoltage
(connection of ignition coil
connector)
i
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- Ignition System16-35
OPERATIONl
Turn ignition switch to .“ON”position, and batteryvoltage will be applied to primary winding of
ignition coil.l
When crankshaft position sensor and camshaft
position sensor signal is input to engine control
module, engine control module makes ON-OFF
control of power transistors one by one.l When power transistor is turned on, current
flows from ignition coil (primary winding) to
ground through power transistor.l When power transistor A is turned from ON
to OFF, the spark plugs of No. 1 and No. 4
cylinders spark. Turning of power transistor B
from ON to OFF will produce sparking in spark
plugs of No. 2 and No. 5 cylinders. Furthermore,
when power transistor C is turned from ON toOFF, sparking is produced in spark plugs of
No. 3 and No. 6 cylinders.
TROUBLESHOOTING HINTS1. Engine cranks, but does not start.
(1) Spark is insufficient or does not occur at
all (on spark plug).l Check ignition coil.
l Check camshaft position sensor and
crankshaft position sensorl Check power transistor.
l Check spark plugs.
l Check spark plug cable.
(2) Spark is good.
l Check ignition timing.
2. Engine idles roughly or stalls.
l Check spark plugs.
l Check ignition timing.
l Check ignition coil.
l Check spark plug cable.
3. Poor acceleration
l Check ignition timing.
l Check spark plug cable.
l Check ignition coil.
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Downloaded from www.Manualslib.com manuals search engine 16-36ENGINE ELECTRICAL - Ignition System
Defective insulation
Defective insulation’
GoodZiELO34
ON-VEHICLE SERVICESPARK PLUG CABLE TEST
,d
(1) Disconnect, one at a time, each of the spark plug cables
while the engine is idling to check whether the engine’s
running performance changes or not.
Caution
Wear rubber gloves while doing so.(2) If the engine performance does not change, check the
resistance of the spark plug cable, and check the spark
plug itself.SPARK PLUG TEST
(1) Remove the spark plug and connect to the spark plug
cable.
(2) Ground the spark plug outer electrode (body), and crank
the engine.Check to be sure that there is an electrical discharge
between the electrodes at this time.
‘d
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LiENGINE ELECTRICAL
- lanition Svstem16-37
--7EL0134IGNITION SECONDARY VOLTAGE WAVE-FORM
CHECK
MEASUREMENT METHOD
(1) Clamp SECONDARY PICKUP around spark plug cable.
NOTE
1.The ignition voltage peak appears reversely betweenwhen the spark plug cables of the cylinders
No.4,
No. 5 and No. 6 are clamped and when those of thecylinders No. 1, No. 2 and No. 3 are clamped.
2. Since the
2-cylinder simultaneous ignition system is
employed, the wave-form for two cylinder appears
group by group when the wave-form is observed.
(Cylinder No. 1- cylinder No. 4, cylinder No. 2 -cylinder No. 5 and cylinder No. 3
- cylinder No. 6
as the respective groups) Here, the wave-form is
observed for the cylinder whose spark plug cable is
clamped with the secondary pickup.(2) Clamp the spark plug cable with the trigger pickup.
NOTE
1. Clamp the spark plug cable of the cylinders No.1,
No. 2 or No. 3 which belongs to the same group of
the cylinders clamped with the secondary pickup.2. Though it is difficult to isolate the cylinder of the
wave-form, the wave-form of the cylinders clampedwith the secondary pickup is stable. Use this as a
reference for isolation.
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Downloaded from www.Manualslib.com manuals search engine ENGINE ELECTRICAL - lanition Svstem16-41
/
L
i
Analyzer
GroundL
01L1008
STANDARD WAVE-FORM
Observation ConditionsIGNITION PRIMARY VOLTAGE WAVE-FORM
CHECK
MEASUREMENT METHOD
(1)Remove the ignition coil connector and connect the special
tool (harness connector: MD998464) in between.
(2) When observing the No. 1 - No. 4 cylinder group, connectthe primary pickup of the analyzer probe to the ignition
coil side connector terminal No. 2 (black clip on the special
tool).
For the No. 2 - No. 5 cylinder group, connect to terminal
No. 1 (red clip), and for the No. 3
- No. 6 cylinder group,connect to terminal No. 4 (white clip).
(3) Ground the primary pickup ground terminal.
(4) Clamp the spark plug cable with the trigger pickup.
NOTE(1) Clamp the spark plug cable of cylinder No. 1, No.
2 or No. 3 which belongs to the same group of the
cylinder to which the primary pickup is connected.
(2) The wave-form of any cylinder in the same group
is displayed on the left side of the screen.
FUNCTION
PRIMARY
PATTERN HEIGHTHIGH (or LOW)
PAVERN SELECTOR
Engine revolutionsRASTER
Curb idle speed
(V)
100
Primary Primary*ignition ignition
voltage voltage
wave-form
owave-formkr
0
Zener
voltage
(Point C)
Dwell
section
b
Spark line (Point A)
/b-4
Wave damping reduction section (Point B)
/
Time
7EL0149
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Downloaded from www.Manualslib.com manuals search engine 16-48ENGINE ELECTRICAL - lanition Svstem
\/27EL0086
/DEL0087INSPECTION
SPARK PLUGCheck the plug gap and replace if the limit is exceeded.
Standard value:
1.0-l .l mm (.039-.043 in.)
Limit: 1.3 mm
(.051 in.)
Caution
1.Do not attempt to adjust the gap of the platinum plug.
2.Cleaning of the platinum plug may damage the plati-num tip. Therefore, if carbon deposits must be re-
moved, use a plug cleaner and complete cleaning with-
in 20 seconds for protection of the electrode. Do not
use wire brushes.
SPARK PLUG CABLE(1) Check cap and coating for cracks.
(2) Measure resistance.Limit: Max. 22
ksZ
IGNITION POWER TRANSISTOR
NOTE
An analog-type circuit tester should be used.No. l-No. 4 coil side
(1)Connect the negative (-) terminal of the 1.5 V power supply
to terminal (4) of the ignition power transistor; then check
whether there is continuity between terminal (13) and termi-nal (4) when terminal (3) and the positive
(+) terminal
are connected and disconnected.NOTE
Connect the (-) probe of the circuit tester to terminal (13).
Terminal 3 and (+) terminal
ConnectedTerminal 13 and terminal 4
Continuity
IUnconnectedINo continuitv
(2)Replace the ignition power transistor if there is a malfunc-
tion.No. ~-NO. 5 coil side
(1)Connect the negative (-) terminal of the 1.5 V power supply
to terminal (4) of the ignition power transistor; then check
whether there is continuity between terminal (12) and termi-nal (4) when terminal (2) and the positive
(+) terminal
are connected and disconnected.
NOTE
Connect the (-)
probe of the circuit tester to terminal (12).
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Downloaded from www.Manualslib.com manuals search engine ENGINE ELECTRICAL b Ignition System16-49
27EL0089
Z7ELOOQO
1 Terminal 2 and (+) terminal/Terminal 12 and terminal 41
IConnectedIContinuitvI
IUnconnectedINo continuitvI
(2) Replace the ignition power transistor if there is a malfunc-
tion.No. ~-NO. 6 coil side
(1)Connect the negative (-) terminal of the 1.5 V power supply
to terminal (4) of the ignition power transistor; then check
whether there is continuity between terminal (11) and termi-nal (4) when terminal (1) and the positive
(+) terminal
are connected and disconnected.
NOTE
Connect the (-) probe of the circuit tester to terminal 11.
I Terminal 1 and (+) terminal/ Terminal 11 and terminal 41
-ConnectedIContinuityI
IUnconnectedINo continuityI
(2)Replace the ignition power transistor if there is a malfunc-
tion.
IGNITION COIL
Primary Coil Resistance
Measure the resistance between connector terminal (3) (pow-
er) and each coil terminal.Measuring point:
Coil A
(No.l-No.4 cylinder side coil) . . . . . . (2)-(3)Coil B (No.2-No.5 cylinder side coil) . . . . . .
(l)-(3)Coil C (No.3-No.6 cylinder side coil) . . . . . .
(4)-(3)Standard value: 0.67-0.81
Sz
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Secondary Coil Resistance
Measure the resistance between each coil high voltage termi-
nals.
Measuring point:Coil A (No. l-No. 4 cylinder side coil)
Coil B (No. ~-NO. 5 cylinder side coil)
Coil C (No. ~-NO. 6 cylinder side coil)
Standard value: 11.3-15.3
Wz